After the fan panel is securely in place, Part 2 of Retrotec’s Hard Panel Assembly series guides you through adding the Large‑X and XY panels—essential for sealing your doorway and achieving a professional finish.

Step-By-Step Panel Integration

  • Position the Large‑X Panel

    • With the fan panel set, lift the Large‑X panel into the upper portion of the door frame.

    • Spread it evenly so its tension straps reach the frame edges.

    • Secure the straps until the panel sits flat and taut against the door opening.

  • Install the XY Panel

    • Next, open the collapsible XY panel and place it above the Large‑X panel to cover any remaining gaps near the top.

    • Extend its straps to the frame and lock them in, ensuring a tight fit with no light passing through.

  • Ensure Complete Coverage

    • Inspect the perimeter for any tiny slits or light bleed.

    • Fill gaps with provided filler strips or grill masks, pressing them firmly into uncovered sections for a sealed, cohesive assembly.

  • Check the Seal

    • Once all panels are installed, step back and visually confirm no daylight is visible.

    • The door should appear uniformly solid—ready to house the blower door fan.

Why this Matters

    • Structural solidity: Large‑X and XY panels form a rigid, flat surface to enhance the seal around the fan panel.

    • Professional look: Assemble creates a sleek, all-panel front—ideal for client-facing tests and inspections.

    • Functional flexibility: Modular design adapts to various door sizes, making it ideal for different testing scenarios.

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