Duct Leakage to Outdoors: Is Even Harder Using One Gauge in Pressurization

Room Pressures

Method Overview: One-Gauge Pressurization

Unlike dual-gauge methods, this technique requires the tester to manually alternately measure house pressure and duct pressure with a single gauge:

Set Up Equipment

  • Connect the duct tester (DucTester) to the duct system via flange and sealed flex duct.

  • Seal all other registers.

  • Run gauge tubes so Channel A can be switched between house and duct, using outdoor reference on Channel B.

Pressurize the Duct System to 25 pa

  • Use the DucTester fan to raise duct pressure to +25 Pa.

  • Stabilize and record airflow.

  • With Channel A on duct, gauge shows duct pressure.

Alternative to House Pressure

  • Disconnect Channel A from duct and reconnect to house interior.

  • Adjust blower door fan to raise the house interior to +25 Pa.

  • This equals house and duct pressure relative to outdoors.

Return to Duct Pressure Reading

  • Switch back Channel A to duct connection.

  • Fan speed adjustments are done until duct pressure returns to +25 Pa.

  • Once stable, the gauge shows flow in CFM@25 Pa, representing leakage to outdoors

Why this Method is Challenging

  • Tube Switching Precision: Reconnecting Channel A must be done carefully to avoid airflow disturbance and ensure pressures match.

  • Pressure Stability Requirement: Both duct and house pressures must sit within ±1 Pa before readings are taken.

  • Timing Sensitivity: The process requires methodical sequencing—missteps impact result validity.

Practical Tips and Troubleshooting

  • Use Stabilization Time: After each reconnection, allow around 60 seconds for pressure to settle.

  • Watch the ā€œ@ā€ Indicator: Enables accurate readings at the setpoint (e.g., +25 Pa).

  • Confirm Range Compatibility: If flow reads ā€œ–ā€, you may need to adjust the DucTester range ring or increase fan speed.

  • Consider Dual-Gauge Support: Using two gauges (one on blower door, one on DucTester) eliminates tube re-plugging and simplifies steady pressure maintenance

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